东轻精益管理创新，成功生产超大规格管材

基础金属	铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材镁
稀有金属	稀土稀土矿稀土氧化物稀土金属钕铁硼稀散金属锑铋铟锗镓硒钽锆贵金属白银钨钨精矿 APT(仲钨酸铵)钨粉碳化钨钨酸钠钨条钨铁钨材钼钼精矿工业氧化钼钼铁钼化工高纯三氧化钼钼金属钛钛精矿钛渣四氯化钛海绵钛钛金属钛白粉硒
新能源	锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极硅

基础金属

铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材镁

稀有金属

稀土稀土矿稀土氧化物稀土金属钕铁硼 稀散金属锑铋铟锗镓硒钽锆 贵金属白银钨钨精矿 APT(仲钨酸铵)钨粉碳化钨钨酸钠钨条钨铁钨材钼钼精矿工业氧化钼钼铁钼化工高纯三氧化钼钼金属钛钛精矿钛渣四氯化钛海绵钛钛金属钛白粉硒

新能源

锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰 锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极硅

东轻精益管理创新，成功生产超大规格管材

2025-04-21 09:30:33 来源：北方有色网责任编辑：管理员

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近日，东北轻合金有限责任公司（简称东轻）凭借精益设备管理，在生产领域取得重大突破，成功产出大外径、大壁厚管材，这两项关键尺寸均达到该设备生产能力的历史峰值，标志着东轻在管材生产技术上跃升至新高度。
在当前激烈的市场竞争环境下，实现质与量的双重优化是企业发展的核心目标。东轻始终以用户需求为导向，深入剖析传统工艺的短板。传统工艺中，直线度难以精准把控，定尺精度较低，淬火效率欠佳，这些 “卡脖子” 难题严重制约着产品质量与生产效率。为打破困境，东轻坚持走技术攻坚与工艺革新之路，大胆采用 “专用导路系统 + 集群式淬火 + 精细化锯切” 的创新组合方式。
其中，专用导路系统从根本上改变了管材生产过程中的运行轨迹控制模式，确保管材在加工过程中始终保持稳定的直线度，为后续工序奠定良好基础。而集群式淬火工艺则是此次创新的一大亮点，它有效克服了传统淬火工艺容易引发的管材变形、性能不均等顽疾。通过对淬火环节的精准设计与优化，保障了管材冷却的均匀性，使管材内部组织结构更加稳定，性能更加优良。在最后的锯切环节，精细化锯切技术大显身手，大幅提升了定尺精度，满足了客户对于管材尺寸精度的严苛要求。
这一系列创新举措成效显著。在生产周期方面，大幅缩短，生产效率提升 50% 以上。高效的生产模式不仅让东轻能够快速响应市场需求，及时为客户提供优质产品，还显著降低了企业的生产成本。例如，在人力成本上，由于生产效率提升，单位产品所耗费的人工工时减少；在设备损耗方面，较短的生产周期意味着设备运转时间缩短，维护频次降低，延长了设备使用寿命。这些成本的降低进一步转化为价格优势，使东轻产品在市场竞争中脱颖而出，赢得了显著的市场竞争优势。
东轻此次成功生产超大规格管材，不仅是对自身技术实力的一次有力证明，更为行业发展提供了宝贵经验。未来，东轻将继续秉持创新精神，持续优化生产工艺，为推动铝加工行业的高质量发展贡献更多力量。

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东轻精益管理创新，成功生产超大规格管材

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