中铝广西分公司巧改卸料小车下料口：堵漏难题全攻克，设备效率跃升112天零故障

基础金属	铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材镁
稀有金属	稀土稀土矿稀土氧化物稀土金属钕铁硼稀散金属锑铋铟锗镓硒钽锆贵金属白银钨钨精矿 APT(仲钨酸铵)钨粉碳化钨钨酸钠钨条钨铁钨材钼钼精矿工业氧化钼钼铁钼化工高纯三氧化钼钼金属钛钛精矿钛渣四氯化钛海绵钛钛金属钛白粉硒
新能源	锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极硅

基础金属

铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材镁

稀有金属

稀土稀土矿稀土氧化物稀土金属钕铁硼 稀散金属锑铋铟锗镓硒钽锆 贵金属白银钨钨精矿 APT(仲钨酸铵)钨粉碳化钨钨酸钠钨条钨铁钨材钼钼精矿工业氧化钼钼铁钼化工高纯三氧化钼钼金属钛钛精矿钛渣四氯化钛海绵钛钛金属钛白粉硒

新能源

锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰 锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极硅

中铝广西分公司巧改卸料小车下料口：堵漏难题全攻克，设备效率跃升112天零故障

2025-05-28 11:00:47 来源：北方有色网责任编辑：管理员

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中铝广西分公司氧化铝厂原料车间针对7#B铝矿皮带卸料小车长期存在的堵料、漏料问题，通过结构优化与材料升级完成改造，显著提升设备运行效率。

改造前，梯形分料口因易损部位磨损导致堵料、漏料频发，增加维护负担并影响生产连续性。

改造中，专项小组采用双重方案：一是结构优化，割除原易损部位并焊接盒状新结构，将下料口水平直边改为圆弧设计，底部增设封堵钢板形成 "漏料自缓冲" 机制，保护斜边焊缝；二是材料升级，以耐磨钢棒替代原有钢板，提升抗冲刷能力。

改造后，设备抗堵料、漏料性能显著增强，结疤隐患消除，已连续稳定运行112天，漏料问题基本解决，岗位清理维护工作量减少70%以上，预计年节约成本超200万元。该项目为氧化铝行业同类设备改造提供可复制模板，推动设备向高效、耐磨、智能化方向升级。

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中铝广西分公司巧改卸料小车下料口：堵漏难题全攻克，设备效率跃升112天零故障

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