西南铜业电解厂“3+2”立体化布局设计刷新全球单体铜电解产能纪录

基础金属	铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材镁
稀有金属	稀土稀土矿稀土氧化物稀土金属钕铁硼稀散金属锑铋铟锗镓硒钽锆贵金属白银钨钨精矿 APT(仲钨酸铵)钨粉碳化钨钨酸钠钨条钨铁钨材钼钼精矿工业氧化钼钼铁钼化工高纯三氧化钼钼金属钛钛精矿钛渣四氯化钛海绵钛钛金属钛白粉硒
新能源	锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极硅

基础金属

铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材镁

稀有金属

稀土稀土矿稀土氧化物稀土金属钕铁硼 稀散金属锑铋铟锗镓硒钽锆 贵金属白银钨钨精矿 APT(仲钨酸铵)钨粉碳化钨钨酸钠钨条钨铁钨材钼钼精矿工业氧化钼钼铁钼化工高纯三氧化钼钼金属钛钛精矿钛渣四氯化钛海绵钛钛金属钛白粉硒

新能源

锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰 锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极硅

西南铜业电解厂“3+2”立体化布局设计刷新全球单体铜电解产能纪录

2025-06-09 14:56:42 来源：中国有色金属工业协会责任编辑：韩泽楷

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云南铜业股份有限公司西南铜业分公司电解厂（以下简称“西南铜业电解厂”）在“建成世界最好工厂、打造行业标杆”的目标引领下，秉持“建设者即生产者”理念，践行“安全、提前、省钱、赚钱、超前”管控思路，全力打造“行业单体产能最大、建设工期最短、吨铜投资最省、智能化水平最高”四大核心优势的冠军电解工序，实现了“全局创一流，局部创唯一”的建设奇迹。

西南铜业电解厂打破传统“2+2”布局模式，以运行效率与投资优化为双引擎，创新采用“3+2”立体化布局——3个“中间大、两端小”的电解生产区与2个对称出铜作业区交错设置。通过46亩一体式主厂房的集约化设计，实现了年产能55万吨的规模突破，较传统布局效率提升30%，一举刷新全球单体铜电解厂产能纪录，为该公司高效生产奠定空间基础

西南铜业电解厂秉承“绿色低碳低成本数智化”设计理念，构建“产、供、销”一体化智能制造系统。应用无线传输、雷达探测及自定位RGV技术，实现45万吨阳极板智能输送；依托“高精度定位+无人行车”系统，完成65万吨阳极板精准仓储调度；融合机器人搬运、智能立体仓储、5G通信等技术，实现55万吨阴极铜从剥片到出库的全流程无人化作业链，构建流程最短、集成度最高的智能物流体系；嵌入3D视觉检测、激光测厚等技术，实时监控生产全流程，实现质量检测、缺陷分拣与数据追溯的智能化闭环管理；通过数字孪生与通信技术，打通仓储管理系统与企业资源、能源管控、供应链等平台数据壁垒，实现物料管理“精准高效”、生产信息“实时穿透”，形成行业内物料复杂度最高、功能最完备、数据集成度最强的一体化协同管理体系。

西南铜业电解厂聚焦行业痛点，以技术创新破局。基于极板物理特性研发多点协同检测技术，实现大极板阴极铜底部完全分离，填补了行业空白，同时，实现剥片前后高效清洗工业化应用，让阴极铜产品洁净度迈上新台阶。全流程自动化完成残极洗涤、转运、火法加料，配置机器人破碎与多模式出料系统，可灵活调节生产节拍，实现跨区域长距离智能输送。

西南铜业电解厂构建三层级智能检测体系，开启精准管控新篇。槽面红外监测通过热成像高灵敏度扫描，实时定位温度异常极板，检测精度达毫米级，解决人工检测低效难题，保障电解槽稳定运行。电解液在线分析实时监测电解液成分，分析数据直连管理系统，助力精细化调控与质量跃升。阴极铜表面智检借助3D扫描仪动态捕捉表面缺陷，实现产品智能分拣与异常极板剔除。推动质量管控精准化、精细化，为“凝心聚力铸铁峰，务实笃行创百年”的产品质量追求注入强劲动力。

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西南铜业电解厂“3+2”立体化布局设计刷新全球单体铜电解产能纪录

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