电解铝行业智能化革命：宏正新材料突破 "卡脖子" 技术开创无人工厂新纪元

基础金属	铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材镁
稀有金属	稀土稀土矿稀土氧化物稀土金属钕铁硼稀散金属锑铋铟锗镓硒钽锆贵金属白银钨钨精矿 APT(仲钨酸铵)钨粉碳化钨钨酸钠钨条钨铁钨材钼钼精矿工业氧化钼钼铁钼化工高纯三氧化钼钼金属钛钛精矿钛渣四氯化钛海绵钛钛金属钛白粉硒
新能源	锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极硅

基础金属

铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材镁

稀有金属

稀土稀土矿稀土氧化物稀土金属钕铁硼 稀散金属锑铋铟锗镓硒钽锆 贵金属白银钨钨精矿 APT(仲钨酸铵)钨粉碳化钨钨酸钠钨条钨铁钨材钼钼精矿工业氧化钼钼铁钼化工高纯三氧化钼钼金属钛钛精矿钛渣四氯化钛海绵钛钛金属钛白粉硒

新能源

锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰 锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极硅

电解铝行业智能化革命：宏正新材料突破 "卡脖子" 技术开创无人工厂新纪元

2025-06-25 15:48:57 来源：北方有色网责任编辑：王欣悦

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邹平宏正新材料科技有限公司联合滨州魏桥国科高等技术研究院、中国科学院重庆绿色智能技术研究院研发的 “基于移动平台的电解槽两水平、槽温自动测量系统” 上线运行。系统实现 600kA 电解槽全自动巡检采样与精准测量，两水平重复测量精度达 3mm、槽温测量精度 ±2℃，远超行业标准，技术成熟度达 TRL7，正迈向产业化应用。

电解铝生产中，电解槽 “两水平” 及电解质温度是核心参数。但长期依赖人工测量，数据准确性受人为因素影响大，且电解车间强磁、高温、多尘环境，让自动化测量设备面临技术壁垒，相关技术成行业 “卡脖子” 难题。

该系统以 AGV 智能小车为载体，搭载激光 SLAM 导航定位，实现电解槽间精准走位。测量装置采用机械臂配合双高清工业相机的 “上测法”，运用机器视觉与 AI 图像分析技术测量 “两水平”；槽温则通过机械臂搭载耐高温热电偶自动化测量，实现全流程无人化操作。

系统应用后，实现电解槽运行状态精细化调控，为 “无人工厂” 建设奠定基础。目前已申请 9 项发明专利，在工艺优化上，提升电解槽热平衡控制精度 30%，电流效率提高 1.5%，吨铝能耗降低 50 - 80kWh，兼具经济与环境效益，有望打破国外高端电解铝装备垄断，推动行业智能化、无人化发展。

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电解铝行业智能化革命：宏正新材料突破 "卡脖子" 技术 开创无人工厂新纪元

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