豫光金铅：【他山之石】痛点变标杆

基础金属	铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材镁
稀有金属	稀土稀土矿稀土氧化物稀土金属钕铁硼稀散金属锑铋铟锗镓硒钽锆贵金属白银钨钨精矿 APT(仲钨酸铵)钨粉碳化钨钨酸钠钨条钨铁钨材钼钼精矿工业氧化钼钼铁钼化工高纯三氧化钼钼金属钛钛精矿钛渣四氯化钛海绵钛钛金属钛白粉硒
新能源	锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极硅

基础金属

铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材镁

稀有金属

稀土稀土矿稀土氧化物稀土金属钕铁硼 稀散金属锑铋铟锗镓硒钽锆 贵金属白银钨钨精矿 APT(仲钨酸铵)钨粉碳化钨钨酸钠钨条钨铁钨材钼钼精矿工业氧化钼钼铁钼化工高纯三氧化钼钼金属钛钛精矿钛渣四氯化钛海绵钛钛金属钛白粉硒

新能源

锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰 锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极硅

豫光金铅：【他山之石】痛点变标杆

2025-01-21 09:19:35 来源：北方有色网责任编辑：管理员

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在河南豫光金铅股份公司玉川冶炼厂连吹一班组，有三处红旗飘扬的地方，分别是锅炉、电收尘、环境集气口。这三面红旗，见证着班组的痛点向标杆的转变。
过去，这三个点是班组6S管理的老大难：锅炉频繁漏水、收尘效果差令管道积灰、环境集气口在线数据稍不留神就超标。
这三个点刚好也是整个车间的最高点。该班组想了一个办法，每次检修完，班组都会在这三处插上红旗，要是出了问题，就把红旗拿掉。在车间，一抬头就能看到这三面红旗。
针对三大痛点，班组不断完善《班组标准化清单》，定人、定时、定标准、定周期、定考核，细化操作。
在锅炉上，连吹一班组采用了“神器”——烟气分析仪。漏风治理有了数据支撑，他们连续进行各种堵漏，解决了锅炉漏水的问题，使生产无忧，原料处理量提升21%。
在电收尘，经过标准化测定，他们发现低温烟气部位积灰较厚，而高温烟气部位积灰较轻。车间对此进行改造，将低温和高温烟气管道分开进制酸系统，又通过电极改造对两个管道分别处理，叠加效果非常明显，管道清灰从一月一清延长到半年一清。
解决环境集气口在线数据的问题是个更大的工程。班组完成了阳极炉弧形烟罩等一系列设备改造工作，使系统漏风率降低20%，锅炉的蒸发量增加22%，电收尘运行效率明显提升，在线数据远优于A类企业要求。
瞄准红旗，班组不断细化《6S现场提升活动方案》、完善《班组标准化作业清单》，以“硬件设施改造”为抓手，追根溯源，从源头上解决问题。
一系列改造后，班组现场环境大幅提升，先后被公司评为标准化示范班组、6S现场星级班组，还被评为省级和国家级青年文明号。
如今，红旗飘扬之处，不再是痛点，而是标杆！

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豫光金铅：【他山之石】痛点变标杆

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