山西铝业巧用 DP 通讯技术，为生产装上 “智慧大脑”

基础金属	铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材镁
稀有金属	稀土稀土矿稀土氧化物稀土金属钕铁硼稀散金属锑铋铟锗镓硒钽锆贵金属白银钨钨精矿 APT(仲钨酸铵)钨粉碳化钨钨酸钠钨条钨铁钨材钼钼精矿工业氧化钼钼铁钼化工高纯三氧化钼钼金属钛钛精矿钛渣四氯化钛海绵钛钛金属钛白粉硒
新能源	锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极硅

基础金属

铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材镁

稀有金属

稀土稀土矿稀土氧化物稀土金属钕铁硼 稀散金属锑铋铟锗镓硒钽锆 贵金属白银钨钨精矿 APT(仲钨酸铵)钨粉碳化钨钨酸钠钨条钨铁钨材钼钼精矿工业氧化钼钼铁钼化工高纯三氧化钼钼金属钛钛精矿钛渣四氯化钛海绵钛钛金属钛白粉硒

新能源

锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰 锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极硅

山西铝业巧用 DP 通讯技术，为生产装上 “智慧大脑”

2025-09-17 16:52:11 来源：北方有色网责任编辑：王欣悦

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近日，山西铝业成功攻克一项关键技术难题，通过运用先进的DP通讯技术，将烧结车间的5台隔膜泵关键运行参数顺利接入DCS控制系统。这一创新举措，犹如为生产流程装上了“智慧大脑”，实现了设备状态的远程实时监控，大大提升了设备故障排查效率，为企业生产提质增效注入了强大的技术动能。

此前，烧结车间的隔膜泵运行状况监测面临诸多挑战。推进液压力、空气压力报警等关键参数，只能在现场控制柜的本地界面查看。一旦设备运行出现异常，检修人员不得不紧急奔赴现场，逐个核对参数。由于参数波动迅速且相互关联复杂，现场逐一核查不仅耗时费力，还极易出现遗漏，大大延长了故障响应时间。在紧急故障处置时，这种方式还增加了误判风险，严重影响了生产的连续性和效率，成为制约企业发展的一大痛点。

为了突破这一瓶颈，山西铝业电仪检修车间迅速组建了一支技术精湛的团队。他们深入研究、多轮论证，经过严谨的方案设计与技术评估，最终选定DP通讯技术作为解决问题的“金钥匙”。通过在PLC控制系统与DCS系统之间搭建数据传输桥梁，部署专用通讯模块，并编写高度适配的数据交互程序，团队成功将隔膜泵的12项核心运行参数进行标准化处理，实现了向DCS中央控制系统的实时稳定传输，彻底打通了设备数据“远程可视化”的关键链路。

如今，操作人员只需坐在DCS监控室，便能通过监控画面直观地掌握隔膜泵各项运行参数的动态变化。当设备出现压力异常等故障时，DCS系统会立即自动触发报警，并精准定位故障点。检修人员借助远程数据分析，即可快速判断故障原因，无需再像以往那样反复前往现场排查。这一变革成效显著，平均故障处理时间从原先的40分钟大幅缩短至15分钟以内，生产连续性得到了有力保障。

此次技术攻关，不仅实现了隔膜泵设备状态的远程实时监控，更构建起了一套“实时监测-自动报警-精准处置”的设备运维闭环管理体系，为生产提质增效提供了坚实的技术支撑。

展望未来，山西铝业将继续聚焦现场生产中的难点、痛点问题，充分发挥自身专业技术优势，持续深化设备智能化升级改造。通过不断优化运维流程与效率，以技术创新为驱动，推动生产效能迈向更高台阶，在行业中树立起智能化转型的新标杆。

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山西铝业巧用 DP 通讯技术，为生产装上 “智慧大脑”

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