四川启明星铝业两项科技成果通过评价引领行业智能化与节能新突破

基础金属	铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材镁
稀有金属	稀土稀土矿稀土氧化物稀土金属钕铁硼稀散金属锑铋铟锗镓硒钽锆贵金属白银钨钨精矿 APT(仲钨酸铵)钨粉碳化钨钨酸钠钨条钨铁钨材钼钼精矿工业氧化钼钼铁钼化工高纯三氧化钼钼金属钛钛精矿钛渣四氯化钛海绵钛钛金属钛白粉硒
新能源	锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极硅

基础金属

铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材镁

稀有金属

稀土稀土矿稀土氧化物稀土金属钕铁硼 稀散金属锑铋铟锗镓硒钽锆 贵金属白银钨钨精矿 APT(仲钨酸铵)钨粉碳化钨钨酸钠钨条钨铁钨材钼钼精矿工业氧化钼钼铁钼化工高纯三氧化钼钼金属钛钛精矿钛渣四氯化钛海绵钛钛金属钛白粉硒

新能源

锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰 锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极硅

四川启明星铝业两项科技成果通过评价引领行业智能化与节能新突破

2025-09-19 11:23:33 来源：北方有色网责任编辑：王欣悦

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近日，四川启明星铝业公司在科技创新领域再传捷报，其参与开发的两项科技成果——“铝电解槽智能打壳下料控制技术研究与应用”和“铝电解能质提升关键技术研发与应用”，顺利通过中国有色金属工业协会组织的评价。前者被评为整体技术“国际领先”，后者达到“国际先进”水平，这两项成果的突破，为铝电解行业的智能化升级与节能降耗开辟了新路径。

“铝电解槽智能打壳下料控制技术研究与应用”直击行业痛点，针对电解槽长期受困的“包卡堵”难题，创新性地开发出微型压力传感器与智能算法相结合的专用装备控制系统。该系统犹如为电解槽安装了“智慧大脑”，通过非接触式的方式精准识别卡堵问题，并实时进行处理。这一创新不仅显著提升了电解槽氧化铝浓度的均匀性，使得控制精度更上一层楼，还在实际应用中展现出巨大优势。目前，该技术已在三十多个电解系列成功落地，极大地提高了电解槽控系统的自动控制和在线调控能力。数据显示，气缸和打壳头的使用寿命延长了30%，工人的劳动强度降低了30%，电流效率提升0.3%，每吨铝的电耗降低40千瓦时，综合技术指标达到国际领先水平，为行业树立了新标杆。

“铝电解能质提升关键技术研发与应用”则着眼于电解铝企业在升级改造过程中面临的投资与能耗瓶颈，构建起一套覆盖铝电解全工序的能质提升技术体系。它打破了传统仅聚焦于槽本体节能的局限思维，从全流程的视角出发，为企业提供了全面的解决方案。该成果适用于新旧电解系列，其中“电解铝生产线多目标投资决策模型”达到“国际领先”水平，通过科学的模型为企业投资决策提供有力支撑;整体技术处于“国际先进”水平，通过一系列创新技术，如自锁式槽壳、靶向智能集烟、抗扰稳流母线等，显著降低了电解槽的单位电耗，同时创新应用高效降阻母线技术，减少无功损耗，助力企业实现节能降碳、降本增效的目标。

展望未来，四川启明星铝业将秉持创新驱动的发展理念，持续深化与科研院所的合作。在节能降耗、绿色低碳、智改数转等领域加大投入，不断探索新技术、新模式，为有色金属冶炼行业向高端化、智能化、绿色化持续迈进贡献更多力量，引领行业在新时代的浪潮中破浪前行。

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四川启明星铝业两项科技成果通过评价 引领行业智能化与节能新突破

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