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新疆五鑫铜业：渣选车间9月破碎量突破4万吨

2025-10-11 09:59:28 来源：新疆五鑫铜业公众号责任编辑：韩泽楷

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渣选车间破碎机里最后的冶炼渣一点点消耗殆尽，电子屏上的数字显示突破4万吨。连续鏖战30天的干部员工们终于露出了久违的笑容，他们啃下了设备老旧、检修时间紧、任务重的“硬骨头”，创造了渣选车间单月破碎量最高纪录。

9月，渣选车间遇到核心设备1台24米浓缩机因沉降面积不足，运行中频繁出现滑矿问题，最终导致浓密机耙子被物料压死，整条生产线被迫停摆。若按常规检修模式，全月破碎量将锐减，直接影响公司全年利润指标。车间第一时间召开“攻坚大会”，车间领导班子立下军令状，这月必须完成4万吨，完不成4万吨，我们第一个在会上做检讨。

面对突发状况，车间第一时间组建攻坚小组，优先解决“耙子脱困”紧急问题，通过精准测算物料堆积量，采用“分层清理+低压冲洗”方式，逐步移除耙体周边压实尾渣，避免硬拉硬拽对设备造成二次损伤;同时同步排查滑矿根源，针对沉降面积小的先天局限，临时调整进料速率与药剂添加比例，减缓物料沉降压力。

在设备恢复运转后，车间并未止步于“应急修复”，而是围绕“根治隐患”展开后续攻坚，优化浓缩机进料布水系统，通过加装分料挡板使物料均匀分布，提升有限沉降面积的利用率;制定“小班次、高频次”巡检机制，重点监控耙体运行阻力与物料界面高度，提前预警滑矿风险，为后续稳定生产筑牢防线。

破碎大班主动请缨，充分发挥自身对破碎设备结构、运行特性的熟悉优势，承担起破碎机核心部件拆解检查、进料系统精准调试、耐磨件更换校准等关键环节工作。面对检修任务重、时间紧的挑战，白天配合维修人员完成设备拆解与故障排查，夜间主动承担设备清洁、备件归类等辅助工作，确保检修流程无缝衔接。

磨浮大班聚焦设备“跑冒滴漏”主动攻坚，以“查隐患、保完好”为核心，全面开展设备专项检查与维护，有效缓解了老旧设备“跑冒滴漏”问题，提升了设备运行稳定性，为后续生产连续化、高效化提供了保障。

渣选车间超计划完成，车间领导表示通过“先诊断、再分级处理、最后预防维护”，既能快速解决当前老化问题，又能降低后续设备故障风险，平衡成本与生产效率。

渣选车间以9月攻坚积累的实战经验为核心抓手，将检修流程优化、设备维保标准、应急处置方案等关键经验转化为可复制、可执行的固定机制，在此基础上锚定新目标再度发力。

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