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AI驱动氧化铝工业蝶变：广西华昇数字化转型的标杆实践与多维价值

2025-10-11 16:33:57 来源：北方有色网责任编辑：王欣悦

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广西华昇新材料有限公司的数字化转型案例，兼具政策契合度与市场示范力的双重标杆价值。作为2025年度全国35个制造业数字化转型典型案例之一，该企业同时斩获国家“卓越级”智能工厂称号，是全国274家获评企业中唯一的氧化铝生产企业，其实践深度响应《铝产业高质量发展实施方案(2025—2027年)》中“能效达标、智能升级”的核心要求。针对国内氧化铝企业普遍面临的“自动化水平低、数据孤岛严重、控制精度不足”三大痛点，广西华昇构建起“技术突破—流程重构—效能跃升”的完整解决方案，尤其为大气污染防治重点区域的产能优化提供了可直接落地的操作范本。

在技术实践层面，广西华昇以AI为核心驱动力，打造了全链条革新的四维路径。在数据基座构建方面，通过工业互联网平台与统一数据标准体系的结合，实现从工序控制到管理决策的全流程贯通，数字化设备联网率达98%;工艺智能优化层面，自主研发“智昇氧化铝AI大模型”，采用“大模型+小模型”架构覆盖蒸发、溶出、沉降全工序，可对501个参数进行分钟级预测，推动溶出率提升0.2%;生产场景革新上，依托可视化集控中心与无人智能装备，使危险岗位自动化覆盖率达到90%，主控操作工作量降低85%;知识管理升级则通过“铝艺智汇”知识图谱平台，将培训效率提升90%，年省培训费数百万元，实现行业经验的数字化传承。

这一系列转型举措带来了效率与效益的双重突破：生产效能上，劳动生产率提升50%，生产效率提高60%，超行业平均增幅3倍以上，砂状氧化铝一级品率持续保持100%，蒸汽消耗降低1%，碱耗降低1克/升;绿色转型层面，单位产值综合能耗降低3.6%，资源综合利用率达34%，完全符合环保绩效A级标准，为产能受限区域的企业提供了转型样板;经济价值创造上，年降本超1000万元，设备故障预警准确率超90%，取样化验效率提升30%，显著增强了企业核心竞争力。

从行业启示来看，广西华昇的实践构建了传统工业智能化转型的清晰范式。技术融合方面，采用“三步走”战略：先通过基础数字化打破数据孤岛，再经信息知识化构建专业图谱，最终实现知识智能化决策，有效避免了技术落地“一刀切”的问题;生态协同层面，联合中铝智能、华为等伙伴构建“链主+技术伙伴”模式，既保障了氧化铝行业Know-How的深度，又注入了通用AI技术能力，解决了传统企业“不会转”的核心难题;政策适配逻辑上，在产能严控的行业背景下，通过智能化实现“存量提质”，其建立的数据标准体系已成为行业参考蓝本，充分印证了“政策引导+技术创新”的转型合力，为更多传统制造企业提供了可复制、可借鉴的转型路径。

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