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新能源	锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极电解液隔膜隔膜电解液电芯

中铝山西分公司：以设备智改双突破叩开铝产业数智化升级之门

2025-10-21 16:41:57 来源：北方有色网责任编辑：王欣悦

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中铝山西分公司在设备智能化改造中形成“双项突破”，打造出设备智改的“山西样本”。在检修电源箱改造方面，其构建起“三重智能守护”体系：引入的智能电源箱通过边缘计算与云平台联动，可实现漏电、过载等12项参数实时监测，预警响应速度较传统设备提升80%，同时结合二维码授权取电技术，仅允许持票人员扫码操作，彻底杜绝私拉乱接隐患，这一安全逻辑与中铝山西叉车监管系统“人脸识别+AI监控”一脉相承;在管理效率上，远程审批与开关控制功能使运维响应时间从40分钟压缩至10分钟内，人力巡检成本降低50%以上，自动生成的用电报表还为氧化铝厂优化了3处临时供电方案，单月节电超2.3万度。而在天车系统改造中，则实现了“主动安全革命”：通过采用高精度雷达传感器(探测距离达50米，误差≤2cm)与PLC控制系统，构建起三重防护网——15米外预警减速、8米内强制限速、3米内紧急制动，完成从“人工瞭望”到“智能预判”的跨越，改造后11台天车碰撞事故归零，操作人员单班作业强度下降60%，这一成果与云铝文山电解槽“AI自动作业替代人工”的降本逻辑高度契合，充分印证了智能装备对高危岗位的解放价值。

从行业视角来看，中铝山西的数智化转型呈现出“三级跳”特征，实现了从单点改造到体系构建的升级。山西分公司的设备智改并非孤立行动，纵向层面承接集团战略，呼应了广西华昇“智昇氧化铝AI大模型”、云铝文山“绿铝云慧鉴”的技术路线，为已通过可研评审的电解铝智能工厂建设奠定基础;横向层面则形成示范效应，其“传感器+PLC+云平台”架构已被山西华兴、中润借鉴，应用于氧化铝全流程自动化改造。与此同时，改造还实现了安全与效益的双向平衡：智能电源箱使违规接线率降100%，年节约人力成本32万元;天车防撞系统让碰撞事故降100%，设备维护费减少40%;叉车监管系统则使违规操作率降70%，故障响应提速83%，这些数据综合自及企业公开信息，直观体现了改造的双重价值。

展望未来，中铝山西的数智化发展将从“设备智联”迈向“产业智链”。在技术深化方向，一方面将接入中铝“坤安大模型”，借鉴中铝瑞闽“铝智云排”经验，通过用电数据训练能耗预测模型;另一方面将拓展数字孪生应用，参照云铝文山电解槽孪生系统，构建天车作业全场景模拟平台。在全产业链延伸路径上，按照集团“标杆引领-全域推广”策略，下一步将推进氧化铝工序部署矿石在线检测系统(对标广西华昇，可使溶出率提升0.3%)，同时在电解铝环节实现500KA电解槽智能控制(参考云铝文山，年降本超5000万元)，持续推动铝产业数智化升级。

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