基础金属	铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材
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榆林新材料铸轧车间一周三线连捷书写高端铝基材料突围新篇

2025-10-23 16:51:08 来源：北方有色网责任编辑：王欣悦

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10月18日，榆林新材料集团合金分公司铸轧车间内，最后一卷亮银色铝材平稳下线，8号生产线热负荷试车圆满收官。此前3天，9号线刚完成试车;再往前3天，10号线率先告捷，短短一周内三条生产线接连突破，车间主任指着中控屏上跳动的参数感慨：“这不是简单的数字叠加，是两年磨一剑的必然结果。”这场“加速度”奇迹的背后，藏着从实践复盘到体系制胜的成功密码——“8号线试车零重大偏差，全靠9号、10号线的‘问题数据库’”，技术组长展示的消缺体系手册厚达82页，记录着设备异响、工艺温漂等13类76项问题的解决方案，这种“试车—复盘—优化”的闭环机制，正是集团“基础研究-应用开发-产业转化”创新体系的缩影，依托秦创原平台积累的理论成果，车间将试错成本降低40%，试车效率提升30%。而在全员攻坚战中，三支队伍更形成了精密咬合的“齿轮效应”：设备检修组采用“红外测温+振动监测”双检模式，提前排除轴承磨损等隐患11处，设备完好率保持100%;生产操作班严格执行与西北工业大学联合制定的工艺标准，关键参数波动率控制在±0.5%以内;后勤保障组创新“物资前置仓”模式，安全防护用品响应时间压缩至5分钟，各环节协同发力为试车成功筑牢根基。

三条生产线的成功试车，不仅是产能的突破，更承载着企业转型的雄心。投用后，它们将纳入集团43万吨铝基新材料项目版图，重点生产新能源汽车电池托盘专用铝材等高端产品，其搭载的35吨矩形结晶器由企业与东北大学联合研发，冷却速率提升40%，可精准控制2xxx、6xxx系列合金成分，产品性能已超越进口同类。这一突破深深根植于集团“人才-创新-产业-资金”四链融合战略：研发投入连续三年增速超50%，2025年新增专利30项;组建3支“科学家+工程师”团队，攻克高强高耐蚀铝合金等“卡脖子”技术;碳渣处理技术实现国际领先，年新增产值超6000万元/万吨，为绿色生产注入强劲动能。

对于行业而言，这场三线连捷更具有里程碑意义。“这标志着我国西北高端铝加工基地从建设阶段迈入产能释放期。”行业专家指出，该项目与集团航空航天用铝合金扁锭产能形成互补，正推动“煤电铝一体化”向“高端制造一体化”跃升，为陕西千亿级铝镁产业集群建设写下关键注脚，成为西北铝基产业发展的全新坐标。

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榆林新材料铸轧车间一周三线连捷 书写高端铝基材料突围新篇

榆林新材料铸轧车间一周三线连捷书写高端铝基材料突围新篇