三线连捷！榆林新材料铸轧车间奏响产业升级强音

基础金属	铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材镁
稀有金属	稀土稀土矿稀土氧化物稀土金属钕铁硼稀散金属锑铋铟锗镓硒钽锆贵金属白银钨钨精矿 APT(仲钨酸铵)钨粉碳化钨钨酸钠钨条钨铁钨材钼钼精矿工业氧化钼钼铁钼化工高纯三氧化钼钼金属钛钛精矿钛渣四氯化钛海绵钛钛金属钛白粉硒
新能源	锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极硅

基础金属

铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材镁

稀有金属

稀土稀土矿稀土氧化物稀土金属钕铁硼 稀散金属锑铋铟锗镓硒钽锆 贵金属白银钨钨精矿 APT(仲钨酸铵)钨粉碳化钨钨酸钠钨条钨铁钨材钼钼精矿工业氧化钼钼铁钼化工高纯三氧化钼钼金属钛钛精矿钛渣四氯化钛海绵钛钛金属钛白粉硒

新能源

锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰 锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极硅

三线连捷！榆林新材料铸轧车间奏响产业升级强音

2025-10-24 15:28:33 来源：北方有色网责任编辑：王欣悦

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10月中旬，榆林新材料集团合金分公司铸轧车间传来连环捷报：10号生产线率先告捷，9号生产线隔3日接力成功，18日8号线再添胜绩。三条生产线在短时间内密集实现热负荷试车圆满成功，不仅标志着车间正式迈入投产冲刺期，更成为集团打造国内煤电铝一体化产业“第一名”战略的关键落子。

一、理论攻坚：从“试错”到“增效”的迭代密码

“8号线试车比10号线缩短了4小时，核心在于建立了问题闭环管理体系。”车间技术负责人介绍。针对前两条生产线暴露的设备异响、工艺参数波动等17项问题，技术团队联合集团研发中心开展专题攻关，绘制出涵盖“故障现象-根源分析-解决方案-验证标准”的四维消缺图谱，形成《铸轧生产线试车操作指南》。

这种“实践复盘-理论建模-现场应用”的模式，正是集团全链条创新体系的微观缩影。依托陕西省博士后创新基地的科研优势，车间将铝液净化、辊缝控制等关键环节的经验数据转化为可复制的技术模块，使8号线试车的工艺达标率较首条线提升32%，为后续生产线调试提供了精准参照。

二、协同作战：全员攻坚的立体防线

走进试车现场，一幅分工明确的攻坚图景徐徐展开：

设备“护航队”实行“2小时一巡检、4小时一维护”制度，运用红外测温仪对辊套、电机等关键部件进行实时监测，将故障响应时间压缩至15分钟内;

操作“主力军”严守“参数零偏差”准则，通过集团自主研发的智能监控系统，将铸轧速度、冷却水温等12项指标控制在最优区间;

后勤“保障网”建立物资前置仓，提前备足耐火材料、安全防护用品等30余种物资，实现“需求即响应”。

这种无缝协作模式，源自两年建设期间的千余次实战演练。从德国设备安装时的中外技术对接，到高合金铸轧工艺的反复调试，车间已形成“技术组牵头、多班组协同”的应急响应机制，为三线连捷筑牢根基。

三、战略突破：锚定高端市场的产能升级

三条生产线的成功试车，背后是集团对铝产业“五级延链”的深刻布局。据行业数据显示，2024年新能源汽车、光伏等领域带动高端铝材需求激增20%以上，而传统铸轧工艺难以满足高强度合金生产需求。车间此次投产的生产线，可兼容1系、3系及部分5系铝合金生产，产品将广泛应用于新能源汽车车身、光伏边框等高端领域，正契合榆林市打造镁铝合金深加工产业集群的政策导向。

产能跃升更具市场深意。当前铝加工行业面临出口退税取消、贸易摩擦加剧的双重挑战，榆林新材料凭借煤电铝一体化的成本优势，叠加三线投产后预计年增12万吨的产能规模，将进一步巩固在西北铝加工市场的主导地位。“每卷铝材的顺利下线，都是对‘高质量发展’的最佳诠释。”集团负责人表示。

站在新起点，铸轧车间已启动剩余生产线的调试准备。随着这批具备智能化、绿色化特质的生产线全面投产，榆林新材料集团将在高端铝基新材料赛道上持续提速，为陕西有色金属产业转型升级注入强劲动能。

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三线连捷！榆林新材料铸轧车间奏响产业升级强音

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