基础金属	铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材
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新能源	锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极电解液隔膜隔膜电解液电芯

新疆东方希望电解铝厂获 AAA 级认证：电解铝行业全流程数字化转型的标杆突破

2025-11-05 17:07:38 来源：北方有色网责任编辑：王欣悦

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两化融合与数字化转型管理体系AAA级认证作为我国产业升级的最高标准，核心价值在于验证企业数字化能力的系统性与成熟度，新疆东方希望新能源有限公司电解铝厂通过该认证，不仅成为新疆首家获此认证的电解铝企业，填补了自治区在该领域的最高等级认证空白，还与东方希望包头、固阳铝厂形成“多点突破”态势，彰显集团数字化战略的跨区域复制能力，更突破了电解铝行业“重经验、轻数据”的传统模式，标志着行业从“设备智能化改造”进入“全流程数字化管控”的新阶段，具备双重标杆意义。

在数字化转型路径上，企业以工业互联网为底座，构建起“感知-决策-执行”闭环体系，实现从单点优化到全局协同的跃升。其中基础层集成200余个信息系统，推动5万余台设备实时联网，覆盖上万项指标监控，依托工业互联网底座与物联网传感网络筑牢数据基础;智能层引入无人驾驶车辆、工业机器人，借助自动化控制与机器视觉技术实现关键环节“无人化管理”;决策层则通过电解槽集群数字孪生远程控制，结合AI算法与实时数据中台构建大数据分析模型，形成闭环管理。这一路径精准破解了电解铝行业“数据捕捉难、模型精度低、协同性差”三大痛点，例如数字孪生系统通过实时映射电解槽状态，将传统“离线仿真”升级为“动态调控”，成功解决高温强磁环境下的工况判定难题。

由于电解铝生产因机理复杂被称为“巨大的灰箱过程”，企业的数字化实践针对性实现了三大关键技术突破：在数据采集方面，通过部署耐高温、抗腐蚀传感器，解决了槽内参数“测不准、传不出”的行业难题，为大数据分析提供高质量数据源;在模型精度方面，融合机理模型与数据驱动算法，针对阳极电流等关键参数建立专项分析模型，显著提升工况预判准确率;在协同效率方面，打破200余个信息系统的数据孤岛，实现生产、设备、能耗数据的跨域融合，使决策响应速度较传统模式提升80%以上。

这一数字化转型成果还产生了从企业到产业的辐射效应：在降本增效层面，参考新疆六师铝业同类转型案例，其数字孪生系统可使生产效率提升3%、故障率下降40%，按此测算年节电可达数亿千瓦时，为行业提供“数字化降耗”范本;在绿色发展层面，通过能耗实时监测与智能调优，助力电解铝行业向“双碳”目标迈进，其模式可复制于新疆嘉润铝业等企业的“绿电消纳”工程;在区域集群层面，作为新疆首个AAA级认证企业，其工业互联网架构能为当地“煤电铝一体化”产业集群提供技术底座，推动形成数字化产业生态。

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