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金川集团自主研发生产运行管理系统，试运行解锁管控新效能

2025-12-04 17:05:36 来源：北方有色网责任编辑：石林

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近日，金川集团传来数字化转型关键进展——由集团信息与自动化工程公司自主开发的生产运行管理系统正式上线试运行。这套以“国产化替代+数字化升级”为核心的系统，通过重构业务流程、集成多系统数据，搭建起覆盖计划、调度、能源、实绩管理的全链路数字化平台，为集团生产管控能力跃迁按下“加速键”。

作为金川集团“数字化转型三年行动计划”的核心项目，该系统精准攻克生产管理中的痛点：针对计划滞后、调度低效、数据零散等问题，技术团队聚焦四大核心模块展开攻坚，形成“计划-调度-实绩-监控”的全流程数字化解决方案。

计划管理实现“刚性落地”突破。系统打通“年度-月度”二级计划联动通道，集团级指标可自动分解维护，搭配三级权限管控体系——业务管理员授权二级单位编制专项计划，审核后数据实时锁定，从根源解决计划与执行“两张皮”问题。

生产调度迎来“效率革命”。创新开发“随笔记录-班次记录-日报”自动生成闭环，调度员录入实时数据后，系统5分钟内即可自动汇总生成班次记录与日报。同时集成工艺监控、设备视频监控、检修跟踪等功能，彻底取代“纸质记录+人工汇总”的传统模式，大幅减轻工作负担。

实绩管理筑牢“数据根基”。通过“自动采集+人工补录”双保障机制，生产实绩实现精准抓取与快速完善，系统可自动完成日、月、年实绩计算并保留追溯版本。目前已实现镍、铜等核心产品能耗数据实时分析，为能源优化提供可靠支撑。

监控与应用模块打造“全景视角”。“集团-板块”双层级大屏清晰呈现20余种核心产品产量进度与10余套关键系统运行状态；移动端应用则支持管理人员随时查数据、报突发、看检修，实现生产动态“一手掌握”。

首轮试用数据显示，系统运行稳定且成效显著：计划编制、实绩统计等核心任务处理时间从3-4小时压缩至30分钟内，跨系统查询时间缩短70%；关键生产环节异常识别率提升50%，实现“实时预警、快速处置”。这一系统不仅降低了跨部门协同成本，更以数字化手段为安全生产筑牢“智能防线”。

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