以气耗管控为突破晋铝加工奏响绿色节能乐章

基础金属	铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材镁
稀有金属	稀土稀土矿稀土氧化物稀土金属钕铁硼稀散金属锑铋铟锗镓硒钽锆贵金属白银钨钨精矿 APT(仲钨酸铵)钨粉碳化钨钨酸钠钨条钨铁钨材钼钼精矿工业氧化钼钼铁钼化工高纯三氧化钼钼金属钛钛精矿钛渣四氯化钛海绵钛钛金属钛白粉硒
新能源	锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极硅

基础金属

铜电解铜铜精矿铜管铜棒废铜铜排铜合金精铜杆再生铜杆铜板带铝铝土矿氧化铝电解铝铝辅料铝棒铝合金锭废铝铝杆铝型材铝板卷铅铅精矿铅锭铅蓄电池再生精铅还原铅废铅蓄电池铅合金锌锌精矿电解锌锌合金氧化锌锌粉锡锡精矿锡锭锡材镁

稀有金属

稀土稀土矿稀土氧化物稀土金属钕铁硼 稀散金属锑铋铟锗镓硒钽锆 贵金属白银钨钨精矿 APT(仲钨酸铵)钨粉碳化钨钨酸钠钨条钨铁钨材钼钼精矿工业氧化钼钼铁钼化工高纯三氧化钼钼金属钛钛精矿钛渣四氯化钛海绵钛钛金属钛白粉硒

新能源

锂锂矿锂化合物金属锂镍镍矿镍铁精炼镍镍盐高冰镍 MHP 钴电解钴钴粉氯化钴四氧化三钴硫酸钴钴中间品氧化钴碳酸钴钴酸锂锰锰矿电解锰电池级硫酸锰 锂电正负极三元前驱体磷酸铁正极材料石油焦针状焦包覆沥青人造石墨硅碳负极硅氧负极硅

以气耗管控为突破晋铝加工奏响绿色节能乐章

2025-12-10 16:02:06 来源：北方有色网责任编辑：王欣悦

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在“双碳”目标引领与山西省工业绿色转型浪潮中，中铝山西新材料铝加工厂以天然气消耗精准管控为突破口，深耕全流程节能降耗，交出了一份亮眼的绿色成绩单。截至11月底，该厂合金产品累计综合气耗同比降低7.03Nm³/t，在提升能源利用效率的同时，为企业高质量发展注入了强劲的绿色动能。

作为国家级绿色工厂的重要组成部分，该厂摒弃“单点节能”思维，构建起覆盖生产全链条的精细化管控体系，将节能理念渗透到每个工艺环节。在热能留存管控上，定期开展炉门密封专项检修，通过更换密封材料、优化闭合精度等措施，有效阻断热量外泄通道;针对铸盘烘盘工艺进行迭代升级，将传统烘盘时长压缩至15分钟以内，在保证烘盘质量的前提下大幅缩短能源消耗周期。生产调度环节更成为温度管控的“中枢神经”，通过精准协调各工序衔接，减少铝液抬包运输等待时间，确保铝液温度稳定在最优区间，让温度管控成为节能降耗的核心抓手。

能源高效利用与资源循环优化形成节能“双轮驱动”。蓄热球作为窑炉余热回收的关键元件，其清洁度直接影响助燃风预热效率。该厂建立每周蓄热球清理机制，通过定期疏通流道、去除积灰，确保助燃风流量稳定，使烟气余热回收效率提升至最优水平，显著降低天然气消耗。在铝液处理环节，优化后的扒渣工艺流程强化了铝、渣分离效果，减少铝液随炉渣带出造成的间接能源损耗;针对铝棒加工制定差异化物料管控标准，通过精准控制棒头棒尾切除长度，从源头减少自产回炉料产生量，降低二次熔炼能耗。同时，规范再生铝包装打捆标准，既提升了回炉转运效率，又有效减少了物料在转运过程中的热量散失，实现再生资源利用的“热损失最小化”。

这些举措的落地实施，是该厂践行中铝山西新材料“减量化、资源化、无害化”发展原则的生动实践。作为拥有完整铝产业链的央企子单位，铝加工厂的节能探索与公司赤泥“吃干榨净”、二次铝灰资源化利用等绿色技术形成协同效应，共同筑牢企业绿色发展根基。

下一步，中铝山西新材料铝加工厂将持续以技术创新为引领，深化生产流程优化，探索更多节能降耗新路径。在传承现有管控经验的基础上，积极对接行业先进技术，让绿色成为铝加工生产最鲜明的底色，为企业打造行业节能标杆、推动山西工业绿色转型贡献更大力量。

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以气耗管控为突破 晋铝加工奏响绿色节能乐章

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